Replacement engineering · Plate & shell heat exchanger

Vahterus Plate & Shell Drop-In Replacement

One-for-one replacement of PSHE 4LL units with matched nozzles, supports, flanges and installation dimensions.

vahterus PSHE 4LL 76 drawing
Original image from the legacy HEXNOVAS project record
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Project summary

Challenge

Replace aging imported PSHE 4LL-76/1/1 and 4LL-154/1/1 units without modifying site piping or supports.

Engineering response

Custom units were engineered around the original nozzle orientation, flange interfaces, support positions and installed envelope.

Outcome

The drop-in strategy reduces site work, avoids piping changes and provides a supported replacement route.

  • PSHE 4LL-76/1/1
  • PSHE 4LL-154/1/1
  • Matched installation dimensions
  • No piping modification
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Original project record

1:1 Replacement of VAHTERUS Plate & Shell Heat Exchangers

HEXNOVAS provided a fully interchangeable replacement solution for existing VAHTERUS Plate & Shell® heat exchangers, helping the customer reduce purchasing cost, shorten delivery time, and avoid expensive site modification.

Project Highlights

  • ✓ Original VAHTERUS PSHE units replaced 1:1
  • ✓ Same nozzle orientation and flange connection
  • ✓ No pipework or foundation modification required
  • ✓ Significant cost and lead-time saving
  • ✓ Thermal and mechanical performance re-checked

Replacing Aging Imported Plate & Shell Heat Exchangers

The customer’s existing equipment was originally supplied by VAHTERUS and had been operating on site for many years. During maintenance planning, the customer required a replacement unit that could be installed directly into the existing system.