COMPABLOC technology

Compabloc Heat Exchangers

Compact, fully welded block-type heat exchangers with removable covers for demanding process, condensation and evaporation duties.

HEXNOVAS Compabloc Heat Exchangers
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Working principle

How the technology transfers heat.

Laser-welded corrugated plates form a rigid rectangular plate pack inside a bolted steel shell. The two media flow through alternating crossed or counter-current channels, and removable side covers provide direct access to each channel group.

Construction
Fully welded rectangular plate pack with removable side covers
Standard model pressure range
Full vacuum to 32 bar
Standard model temperature range
-40°C to 300°C
Engineered operating envelope
Up to 42 bar and 350°C, subject to project design
Flow arrangement
Cross-flow or baffled multi-pass flow
Plate-pack inlet
Open channel across the plate width to reduce stagnant zones and support flushing
Plate welding
End-to-end laser C-weld construction

Models & technical data

Compare models and published specifications.

Compare circuit arrangement and overall dimensions at a glance, then open a product size for its product view, dimension drawing and technical summary.

ModelStandard pressure (bar)Standard temperature range (°C)Maximum dimensions (A × A × B)Plate materialsDetails
CP15FV–32-40–300280 × 280 × 540 mmAISI 304L / 316L / titanium / alloysOpen details
CP20FV–32-40–300430 × 430 × 730 mmAISI 304L / 316L / titanium / alloysOpen details
CP30FV–32-40–300500 × 500 × 1,070 mmAISI 304L / 316L / titanium / alloysOpen details
CP40FV–32-40–300600 × 600 × 1,400 mmAISI 304L / 316L / titanium / alloysOpen details
CP50FV–32-40–300840 × 840 × 2,050 mmAISI 304L / 316L / titanium / alloysOpen details
CP75FV–32-40–3001,240 × 1,240 × 3,600 mmAISI 304L / 316L / titanium / alloysOpen details
CP120FV–32-40–3002,190 × 2,190 × 3,500 mmAISI 304L / 316L / titanium / alloysOpen details

Published HEXNOVAS CP-series standard data. Dimensions are maximum envelope values A × A × B from the product brochure. Final pressure, temperature, material, pass arrangement and nozzle design require project verification.

Dimensions are for reference only. Final dimensions are subject to the approved order drawing. HEXNOVAS reserves the right of final interpretation.

Competitor reference database

Find BLOC models and published dimensions.

Search Alfa Laval Compabloc and legacy GEA / current Kelvion K°Bloc model families, then use the published envelope as the starting point for a HEXNOVAS replacement review.

13 published models

Dimensions shown in millimetres
Alfa Laval

CP15

Compabloc

Published footprint
280 × 280 mm
Maximum height
540 mm
Heat-transfer area
Up to 2 m²
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Alfa Laval

CP20

Compabloc

Published footprint
430 × 430 mm
Maximum height
730 mm
Heat-transfer area
Up to 5 m²
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Alfa Laval

CP30

Compabloc

Published footprint
500 × 500 mm
Maximum height
1,070 mm
Heat-transfer area
Up to 17 m²
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Alfa Laval

CP40

Compabloc

Published footprint
600 × 600 mm
Maximum height
1,400 mm
Heat-transfer area
Up to 33 m²
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Alfa Laval

CP50

Compabloc

Published footprint
840 × 840 mm
Maximum height
2,050 mm
Heat-transfer area
Up to 81 m²
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Alfa Laval

CP75

Compabloc

Published footprint
1,240 × 1,240 mm
Maximum height
3,300 mm
Heat-transfer area
Up to 320 m²
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Alfa Laval

CP120

Compabloc

Published footprint
2,190 × 2,190 mm
Maximum height
3,500 mm
Heat-transfer area
Up to 840 m²
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GEA / Kelvion

BT75

K°Bloc

Published footprint
1,190 × 1,190 mm
Maximum height
3,319 mm
Maximum connection
DN600
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GEA / Kelvion

BT120

K°Bloc

Published footprint
1,850 × 1,850 mm
Maximum height
3,681 mm
Maximum connection
DN900
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Why this technology

Designed around performance, integrity and serviceability.

Product configuration

Structure and material options.

Available configurations

  • CP15 through CP120 model range
  • Cross-flow welded channels
  • Baffled multi-pass flow arrangements
  • Condenser and reboiler configurations
  • Vertical or horizontal installation
  • Side access for mechanical cleaning or CIP

Material options

  • AISI 304L / 316L
  • Titanium and titanium-palladium
  • 254 SMO and 904L
  • Hastelloy C276 / C22
  • Graphite or PTFE cover seals

Typical applications

Where this exchanger fits.

01

Oil and gas: TEG and amine-system heat recovery, cooling, condensation and reboiling

02

Refineries: distillation overhead condensation, H2S and sour-water stripping, steam generation and crude preheating

03

Hydrocarbon processing: primary chemicals, polymers, solvents, paints and coatings

04

Pharmaceutical and specialty chemicals: hygienic condensation and solvent recovery

05

Coke oven, chlor-alkali, fertilizer, hydrogen peroxide and ammonium nitrate production

06

Mining solvent extraction and vegetable-oil deodorization

Selection information

What our engineers need from you.

Provide complete process data, design pressure and temperature, corrosion information, fouling tendency, cleaning method, pass arrangement and nozzle requirements.

Frequently asked questions

Key questions before product selection.

How does Compabloc Heat Exchangers work?

Laser-welded corrugated plates form a rigid rectangular plate pack inside a bolted steel shell. The two media flow through alternating crossed or counter-current channels, and removable side covers provide direct access to each channel group.

What information is required to select the right product?

Provide complete process data, design pressure and temperature, corrosion information, fouling tendency, cleaning method, pass arrangement and nozzle requirements.

Which materials and configurations are available?

AISI 304L / 316L; Titanium and titanium-palladium; 254 SMO and 904L; Hastelloy C276 / C22; Graphite or PTFE cover seals

How is the final product size confirmed?

The final size is confirmed by thermal calculation using flow rates, inlet and outlet temperatures, allowable pressure drop, design pressure and fluid properties.

Product documentation

Catalogue and technical downloads.

Use the published catalogue for product-range reference. Final dimensions, ratings and materials are confirmed for the selected model and operating duty.

Discuss this product

Turn your duty data into a practical selection.

Start an engineering enquiry