ALL-STAINLESS technology

Stainless Steel Fusion-Bonded Heat Exchangers

Copper-free, all-stainless compact plate heat exchangers for corrosive, hygienic and high-temperature duties.

HEXNOVAS Stainless Steel Fusion-Bonded Heat Exchangers
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Working principle

How the technology transfers heat.

Corrugated stainless steel plates are permanently joined through a controlled fusion-bonding process. The bonded contact areas create sealed alternating channels without conventional copper brazing material.

Construction
Fusion-bonded all-stainless plate pack
Primary distinction
No copper brazing filler
Temperature capability
Up to 400°C on selected configurations
Cleaning
Compatible chemical circulation / CIP

Models & technical data

Compare models and published specifications.

Compare circuit arrangement and overall dimensions at a glance, then open a product size for its product view, dimension drawing and technical summary.

Dimension units
ModelCircuitWidth (mm)Height (mm)Thickness A (mm)Max. pressure (bar)Max. flow (m³/h)Volume / channel (L)Dimensions
BL14Single78 mm206 mm8.6 + 2.3 × N15 / 303.60.027Open details
BL20Single76 mm318 mm8 + 2.31 × N15 / 304.60.039Open details
BL26Single111 mm310 mm9 + 2.29 × N15 / 45140.050Open details
BL30Single124 mm304 mm12 + 2.31 × N30 / 4514.20.069Open details
BL40ConfirmSee drawingSee drawing9.4 + 2.31 × N15 / 30140.080Open details
BL50Single111 mm525 mm9.5 + 2.31 × N15 / 30140.097Open details
BL60Single119 mm526 mm9.4 + 2.31 × N15 / 30140.110Open details
BL95Single191 mm616 mm10.2 + 2.31 × N15 / 3034 / 600.20 / 0.25Open details
BL120Single246 mm528 mm12.4 + 2.31 × N30 / 45340.240Open details
BL144ConfirmSee drawingSee drawing9 + 2.81 × N30 / 45900.490Open details
BL200Single321 mm738 mm12 + 2.75 × N15 / 301400.540Open details

Published HEXNOVAS fusion-bonded series data. N = number of plates. Final pressure, temperature, chemical compatibility and connection arrangement require duty-specific verification.

Dimensions are for reference only. Final dimensions are subject to the approved order drawing. HEXNOVAS reserves the right of final interpretation.

Connection configuration

All-stainless connection options

Threaded, soldered and flanged geometries can be configured in stainless steel; availability depends on model and bonding specification.

  • Male thread
  • Female thread
  • Stainless flange
  • Solder / weld connection
  • Custom stainless connection
Stainless Steel Fusion-Bonded Heat Exchangers connection option 1
Representative connection geometries. Final availability is confirmed during product selection.

Installation options

Mounting and handling accessories

Installation accessories are selected separately from the fluid connections. They support secure mounting, lifting and integration without changing the heat-transfer circuit.

  • Weld studs
  • Mounting brackets
  • Lifting lugs
  • Support stand feet
  • Project-specific mounting arrangement
Stainless Steel Fusion-Bonded Heat Exchangers mounting and handling accessories
Representative mounting and handling options. Final arrangement depends on product size and installation.

Why this technology

Designed around performance, integrity and serviceability.

Product configuration

Structure and material options.

Available configurations

  • Liquid-to-liquid heating and cooling
  • Compact evaporator and condenser duties
  • Standard and application-specific port arrangements
  • Project-specific plate count and connections

Material options

  • All-stainless heat-transfer plate pack
  • Stainless steel cover plates and connections
  • Copper-free bonded construction

Typical applications

Where this exchanger fits.

01

Pharmaceutical and hygienic utilities

02

Aggressive water and chemical systems

03

High-temperature process duties

04

Applications sensitive to copper-ion contamination

Selection information

What our engineers need from you.

Provide complete fluid composition, concentration, temperatures, flow rates, design pressure, allowable pressure drop and hygiene or contamination requirements.

Frequently asked questions

Key questions before product selection.

How does Stainless Steel Fusion-Bonded Heat Exchangers work?

Corrugated stainless steel plates are permanently joined through a controlled fusion-bonding process. The bonded contact areas create sealed alternating channels without conventional copper brazing material.

What information is required to select the right product?

Provide complete fluid composition, concentration, temperatures, flow rates, design pressure, allowable pressure drop and hygiene or contamination requirements.

Which materials and configurations are available?

All-stainless heat-transfer plate pack; Stainless steel cover plates and connections; Copper-free bonded construction

How is the final product size confirmed?

The final size is confirmed by thermal calculation using flow rates, inlet and outlet temperatures, allowable pressure drop, design pressure and fluid properties.

Product documentation

Catalogue and technical downloads.

Use the published catalogue for product-range reference. Final dimensions, ratings and materials are confirmed for the selected model and operating duty.

Discuss this product

Turn your duty data into a practical selection.

Start an engineering enquiry