What is Flue Gas Heat Exchanger ?
This compact brazed plate heat exchanger is
specifically designed for flue gas heat recovery.
It efficiently transfers thermal energy from high-temperature exhaust gases to a liquid
medium, enabling significant energy savings in industrial and commercial heating systems.
Why use our Flue Gas BPHE?
In conventional systems, flue gases often carry away a large portion of usable heat. By recover- ing this waste heat, the system improves overall thermal efficiency, reduces fuel consumption,
and lowers carbon emissions—making it an essential component for energy-conscious operations and sustainability targets.
Features:
• High-Temperature Resistance: Handles flue gas temperatures up to 750°C ( with selected material).
• Asymmetric Channel Design: Minimizes pres- sure drop on the gas side while maximizing heat transfer.
• Compact Footprint: Space-saving form factor allows easy integration into tight installations.
• High Efficiency: Special corrugated plate design ensures optimal thermal performance.
• Durability: Built from corrosion-resistant stain- less steel, brazed with copper or stainless for long-term life.
This illustration compares two types of compact Liquid-Gas heat exchangers, clearly showing the counter-flow paths of hot gas and cold water. Standardized color-coded arrows indicate the direction and nature of each fluid involved in the heat exchange process.
*Units: mm
E=4+4.0*N
• Max design pressure: 20 bar
• Max temperature: 250Co/400 Co/750Co
• Plate material available: 304, 316L, 904
• Brazing material available: Cu, SS, NI
*Units: mm
E=6+3.2*N
• Max design pressure: 15 bar
• Max temperature: 250Co/400 Co/750Co
• Plate material available: 304, 316L, 904
• Brazing material available: Cu, SS, NI
Modular Design
This configuration showcases a
modular heat exchanger system (with shell)
The units can be combined horizontal- ly or stacked vertically. Fully custom-
izable to meet specific operating conditions.
Each module can be selected and
arranged depending on flow capacity, installation space, and performance
requirements.Ideal for scalable thermal management solutions.
Flexible Inlet/Outlet Configuration This design highlights the flexibility of gas inlet and outlet positioning:
Gas inlet and outlet can be placed on the same side for compact installation.
Alternatively, they can be placed on opposite sides for counterflow or
specific layout needs.
This design enhances adaptability in various installation environments.
* Typical BY35 modular application setup
Energy savings range from 8.7% to 12%
• Typical Flue gas : from 180–220°C down to 40–89°CBiogas Dehydration
Used in anaerobic digesters for gas drying
Compact design, easy to install and transport, space-saving and energy-efficient
Condensation Recovery of Volatile Vapors
• Styrene: Two-stage cooling using 20°C water and 0°C glycolCompact and efficient alternative to traditional shell-and-tube heat exchangers
Electronics Industry – Gas Recovery
• SiF4 vapor cooled from 650°C to 60°C
Used in semiconductor etching off-gas treatment systems
*Air Cooling Demonstration of an Oil-Free Compressor
