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HEXNOVAS Heat Exchanger Types and Applications

Knowledge • Heat Exchanger Selection & Applications

Understanding Heat Exchanger Types & Their Specialized Applications

Heat exchangers move energy between fluids for heating, cooling, condensing, and evaporation. The “best” design depends on pressure, temperature, fouling risk, maintenance access, and footprint.

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Portfolio snapshot: common heat exchanger families used across HVAC, refrigeration, oil & gas, marine, and industrial processes.

1) Brazed Plate Heat Exchanger (BPHE)

Compact        High efficiency        Sealed
  • Design highlights: stainless plates brazed with copper or nickel; compact; low hold-up volume.
  • Typical applications: heat pumps, chillers, DHW, CO₂/R410A/R32 refrigeration, oil cooler loops.

Explore BPHE: Copper Brazed PHE /  Stainless Brazed PHE.

2) Gasketed Plate Heat Exchanger (GPHE)

Serviceable        Expandable        ΔT 1–3K
  • Design highlights: replaceable gaskets; easy inspection; capacity adjustable by adding/removing plates.
  • Typical applications: district heating/cooling, food & beverage, pharma, heat recovery, cooling water.

Learn more: GPHE Overview.

3) Semi-Welded Plate Heat Exchanger

Aggressive media        Lower leak points        Maintainable
  • Design highlights: welded cassettes + gasketed side; ideal where one side must be leak-tight (e.g., ammonia).
  • Typical applications: R717 ammonia condensers/evaporators, brine/glycol loops, chemical process cooling.

Product page: Semi-welded PHE

4) Shell & Plate Heat Exchanger (Fully Welded Plate Core)

High pressure        High temperature        Two-phase friendly

A shell & plate heat exchanger combines a fully welded plate pack with a pressure shell—delivering plate-style heat transfer with shell-side mechanical robustness.

  • Typical applications: oil & gas, marine cooling, steam condenser duties, high-temperature process loops.

Product page: Shell & Plate Heat Exchanger

5) Pillow / Dimple Plate Heat Exchanger

Large area        Low ΔP        Custom geometry
  • Design highlights: laser-welded inflated plates; flexible shapes; good for fouling-prone fluids with low pressure drop needs.

Product page: Pillow Plates

Key Selection Factors (Practical)

Pressure & Temperature Choose fully welded structures (Shell & Plate / Shell & Tube) when pressure/temperature is the primary constraint.
Fouling & Media Cleanliness Dirty streams favor wider channels (Spiral / Shell & Tube / Pillow Plate); narrow channels require filtration and CIP.
Maintenance Access  GPHE is best for frequent open/inspect; Shell & Plate is for high-demand duties where leak tightness matters more.
Footprint & Integration  BPHE offers maximum compactness for packaged systems (heat pumps/chillers), while GPHE fits plants requiring scalability.
FAQ
What is the main benefit of a Shell & Plate heat exchanger?

Plate-level efficiency with a pressure shell—well-suited to high-pressure/high-temperature and two-phase duties.

When should I choose GPHE instead of BPHE?

Choose GPHE when you need routine opening/inspection, capacity expansion, or handling variable operating conditions.

Can Shell & Plate replace a traditional Shell & Tube?

Often yes—especially when you need compactness and high efficiency at the same duty. Final selection depends on fouling, allowable ΔP, and materials.