COMPABLOC technology

Compabloc-Type Heat Exchangers

HEXNOVAS independently manufactures welded plate-and-block heat exchangers for Compabloc-type duties, including process heat recovery, condensation, reboiling and replacement projects. These are HEXNOVAS-engineered units, not Alfa Laval original products.

HEXNOVAS Compabloc-Type Heat Exchangers
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Working principle

How does a Compabloc-type heat exchanger work?

Laser-welded corrugated plates form a rigid rectangular plate pack inside a bolted steel shell. The two media flow through alternating crossed or counter-current channels, and removable side covers provide direct access to each channel group.

Construction
Fully welded rectangular plate pack with removable side covers
Standard model pressure range
Full vacuum to 32 bar
Standard model temperature range
-40°C to 300°C
Engineered operating envelope
Pressure and temperature limits require project-specific engineering confirmation
Flow arrangement
Cross-flow or baffled multi-pass flow
Plate-pack inlet
Open channel across the plate width to reduce stagnant zones and support flushing
Plate welding
End-to-end laser C-weld construction

Working principle · 3D animation

Explore the flow inside the block.

360° interactive view: Drag the model to inspect it from every angle.

Four duty configurations. Follow the sequence from the assembled unit to the two separate circuits, or pause and rotate the model to examine the internal arrangement.

Conceptual 3D illustration. Nozzle positions, pass allocation, drainage and operating limits are confirmed for each project.

Models & technical data

Compare models and published specifications.

Compare circuit arrangement and overall dimensions at a glance, then open a product size for its product view, dimension drawing and technical summary.

ModelStandard pressure (bar)Standard temperature range (°C)Maximum dimensions (A × A × B)Plate materialsDetails
CP15FV–32-40–300280 × 280 × 540 mmAISI 304L / 316L / titanium / alloysOpen details
CP20FV–32-40–300430 × 430 × 730 mmAISI 304L / 316L / titanium / alloysOpen details
CP30FV–32-40–300500 × 500 × 1,070 mmAISI 304L / 316L / titanium / alloysOpen details
CP40FV–32-40–300600 × 600 × 1,400 mmAISI 304L / 316L / titanium / alloysOpen details
CP50FV–32-40–300840 × 840 × 2,050 mmAISI 304L / 316L / titanium / alloysOpen details
CP75FV–32-40–3001,240 × 1,240 × 3,600 mmAISI 304L / 316L / titanium / alloysOpen details
CP120FV–32-40–3002,190 × 2,190 × 3,500 mmAISI 304L / 316L / titanium / alloysOpen details

CP-series catalogue reference data, not an approved operating envelope. Dimensions are maximum envelope values A × A × B from the product brochure. Published pressure and temperature ranges must not be assumed to apply simultaneously or to a selected unit. Obtain project-specific engineering confirmation of pressure, temperature, materials, pass arrangement and nozzle design before selection.

Dimensions are for reference only. Final dimensions are subject to the approved order drawing. HEXNOVAS reserves the right of final interpretation.

Competitor reference database

Find BLOC models and published dimensions.

Search Alfa Laval Compabloc and legacy GEA / current Kelvion K°Bloc model families, then use the published envelope as the starting point for a HEXNOVAS replacement review.

13 published models

Dimensions shown in millimetres
Alfa Laval

CP15

Compabloc

Published footprint
280 × 280 mm
Maximum height
540 mm
Heat-transfer area
Up to 2 m²
Request replacement review
Alfa Laval

CP20

Compabloc

Published footprint
430 × 430 mm
Maximum height
730 mm
Heat-transfer area
Up to 5 m²
Request replacement review
Alfa Laval

CP30

Compabloc

Published footprint
500 × 500 mm
Maximum height
1,070 mm
Heat-transfer area
Up to 17 m²
Request replacement review
Alfa Laval

CP40

Compabloc

Published footprint
600 × 600 mm
Maximum height
1,400 mm
Heat-transfer area
Up to 33 m²
Request replacement review
Alfa Laval

CP50

Compabloc

Published footprint
840 × 840 mm
Maximum height
2,050 mm
Heat-transfer area
Up to 81 m²
Request replacement review
Alfa Laval

CP75

Compabloc

Published footprint
1,240 × 1,240 mm
Maximum height
3,300 mm
Heat-transfer area
Up to 320 m²
Request replacement review
Alfa Laval

CP120

Compabloc

Published footprint
2,190 × 2,190 mm
Maximum height
3,500 mm
Heat-transfer area
Up to 840 m²
Request replacement review
GEA / Kelvion

BT75

K°Bloc

Published footprint
1,190 × 1,190 mm
Maximum height
3,319 mm
Maximum connection
DN600
Request replacement review
GEA / Kelvion

BT120

K°Bloc

Published footprint
1,850 × 1,850 mm
Maximum height
3,681 mm
Maximum connection
DN900
Request replacement review

Why this technology

Designed around performance, integrity and serviceability.

Product configuration

Structure and material options.

Available configurations

  • CP15 through CP120 model range
  • Cross-flow welded channels
  • Baffled multi-pass flow arrangements
  • Condenser and reboiler configurations
  • Vertical or horizontal installation
  • Side access for mechanical cleaning or CIP

Material options

  • AISI 304L / 316L
  • Titanium and titanium-palladium
  • 254 SMO and 904L
  • Hastelloy C276 / C22
  • Graphite or PTFE cover seals

Typical applications

Where this exchanger fits.

01

Oil and gas: TEG and amine-system heat recovery, cooling, condensation and reboiling

02

Refineries: distillation overhead condensation, H2S and sour-water stripping, steam generation and crude preheating

03

Hydrocarbon processing: primary chemicals, polymers, solvents, paints and coatings

04

Pharmaceutical and specialty chemicals: hygienic condensation and solvent recovery

05

Coke oven, chlor-alkali, fertilizer, hydrogen peroxide and ammonium nitrate production

06

Mining solvent extraction and vegetable-oil deodorization

Review a Compabloc duty with HEXNOVAS FW-PB

Compabloc is an Alfa Laval product name. HEXNOVAS FW-PB is our own plate-and-block series, not an Alfa Laval original product. For a replacement review, send the original model, nameplate, general arrangement (GA) drawing, media, flow rates, inlet/outlet temperatures, operating and design pressures, allowable pressure drop, connection sizes and installation space. Similar duty or nominal size does not establish dimensional, thermal or mechanical interchangeability.

Read the selection guide Working principle What is a Compabloc heat exchanger? Start an engineering enquiry HEXNOVAS FW-PB models and dimensions

Applications and selection resources

Industrial processingHeat recovery selection guidePlate & Shell Heat Exchangers

Selection information

What our engineers need from you.

For replacement assessment, provide the original model, nameplate, GA drawing, media, flow rates, inlet/outlet temperatures, operating and design pressures, allowable pressure drop, connection sizes and installation space. Confirm materials, pass arrangement and cleaning access. Performance, dimensions and mechanical fit require project-specific verification.

Frequently asked questions

Key questions before product selection.

How does a Compabloc-type heat exchanger work?

A fully welded corrugated plate pack creates separate hot and cold channels. The media pass through crossed or multi-pass flow paths, while removable side covers provide access for inspection, cleaning and maintenance.

Does HEXNOVAS manufacture the original Alfa Laval Compabloc product?

No. HEXNOVAS manufactures its own welded plate-and-block heat exchangers for Compabloc-type duties. Each unit is selected and engineered by HEXNOVAS; it is not an Alfa Laval original product.

What information is needed for a Compabloc replacement or alternative?

Provide both-side fluids, flow rates, inlet and outlet temperatures, allowable pressure drop, design pressure and temperature, fouling risk, material requirements, nozzle drawings and installation dimensions. Thermal performance and mechanical fit are confirmed for each project.

Can a Compabloc-type heat exchanger be mechanically cleaned?

Yes. The welded plate pack remains sealed, while removable side covers can provide direct access to the channel groups for inspection, mechanical cleaning or clean-in-place procedures.

Can Compabloc-type units handle high temperature or pressure?

Standard and engineered pressure-temperature envelopes depend on the model, plate material, cover design, seals and applicable code. HEXNOVAS confirms the allowable limits against the complete operating and design conditions.

Product documentation

Catalogue and technical downloads.

Use the published catalogue for product-range reference. Final dimensions, ratings and materials are confirmed for the selected model and operating duty.

Discuss this product

Turn your duty data into a practical selection.

Request Compabloc-Type Selection
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